Smart Palletizer

Cartesian palletizer for bags, boxes and bundles. Ideal for handling medium and high production and to work in relatively confined spaces.

 

The SMART palletizer, designed for medium production rates, combines efficiency, ease of use and versatility. The brushless motor guarantees reliability, speed and precision throughout the entire palletizing process.

This unit can process loads of up to 50 kg with throughputs of up to 500 cycles per hour. The standard height of the structure is just under 3 meters while the finished pallet has a maximum height of 1800 mm (pallet included). However, pallets and structures of greater heights can be manufactured, depending on the project required.

Its compactness and small size make it the ideal solution for working in confined spaces and prohibitive environments. It has a small footprint and can be easily placed in any end-of-line. Its modular structure then guarantees different mounting combinations and consequent adaptability to different working environments and existing systems.

The SMART palletising robot is versatilereliable and has an excellent price-performance relation. It enables the palletization of numerous product types: bags, boxes, cartons and bundles.

The use of gripping modules is then adapted to the different needs of the customer and the specifics of the project.

The movement and interpolation system of the four Cartesian axes X, Y, Z and R produce a significant reduction in travel time.

The operator has complete control of the palletizing program via the integrated PLC system with touch screen. Its simple to modify a previous program or create a new one without the intervention of a specialized technician. Modify the speed of the Cartesian robot according to different operating conditions.

Lastly, an automatic self-diagnosis is provided to display all alarms and warning messages. This facilitates communication in the event of the need for remote or on-site technical assistance.

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CAPACITY:

500 bags per/hour

BAG TYPE:

5-60 kg bags, overlapping

Features

  • Up to 500 bags per hour
  • Tight footprint
  • Full safety fencing system
  • Automatically adapts to different formats simply and quickly.
  • Management of movement on the 4 axes via brushless motors.
  • Different grippers for bags, boxes and bundles
  • Bags press installed in the gripper, which increases stability of the pallet
  • Takes a range of pallet sizes
  • Maximum pallet height 1800 mm
  • Automatic control of the correct operating cycle
  • Integrated security and access control system
  • Fall arrest and anti-collision against gripping system safety device
  • Touch-screen operator panel
  • Self-diagnosis system for anomalies and verification via display

Options

  • Automatic pallet dispenser, infeed and outfeed roller conveyors
  • Cardboard sheet dispenser for empty pallets and/or loaded pallets
  • PE sheet dispenser from the roll for empty pallets, with stapler for securing
  • Anti-corrosion versions for corrosive products
  • ATEX versions for work in Classified Zones
  • Non-standard pallets
  • Remote assistance

Description

The Ilerpal P utilizes TMI’s advanced engineering and automation expertise to compress this low level palletizer into a smaller footprint and still feature an efficient 400 bag per/hour capacity.